Sauna Build - Step by Step Instructions

Sauna Build - Step by Step Instructions

Building an external sauna is doable, just about by anyone with bit of time and manual skills. You have to plan it our right, and know what you need. Sauna built right will last generations.

Sauna is basicly a small, fully functional building that should be bult with proper construction techiques and with the best materials. In this way, it will last a long time and we'll be able to pass it down.

Garden Sauna can be a great idea to relax, rejuvenite & rest. It can be shared with family or friends. In no time it will become your faveourite place, a place you come to rest. It not only brings relaxing benefits, but also health benefits. As Dr. Rhonda Patrick shows in this video it has multiple health benefits from lower risk of dementia to lower cholesterol and better immunity. A well designed, aesthetic sauna can be a focal point in our garden, an element that fits well with adjoining nature.

We have built our Sauna Tuula in mid 2021, and based on our experiences, we wanted to describe how we did it , step by step. This is not a comprehensive guide, it is rather an outline that will guide you in the right direction. For specific information read our other articles.

 

Step 1: Cost of building a sauna

Cost of building a sauna will vary depending on it's size, type of construction and equipment used. The cost of buildinga 4-5 person sauna with basic equipment can vary from $5000 to $10000. Before starting the work, it is a good idea to do an accurate cost estimation based on local building material and labour costs. This will give us an outlook if we can afford this investment, or if we should look to finance it through a loan.

In the cost estimate , you should take into consideration/;

  • Cost of foundation, land preparation
  • Cost of framing materials
  • Cost of Insulation materials
  • Cost of the sauna heater
  • Cost of exterior elevation materials
  • Cost of control unit and electrical installation
  • Cost of interior timber
  • Cost of nails, steel hardware

Make sure to add minimum 10% on top of the final cost, to add room for any unexpected items.

Step 2: Formalities when building a sauna

It is difficult to say what formalities should be done before building a sauna. This is because every country has different rules. Sometimes you will need a planning permit, other times you won't, but most of the time you should get away without one. As a rule of thumb, you should contact your local authority and talk with them about your plan of building a garden sauna.

Here in Poland you don't need a planning permission, but you have to inform the local authority about the construction. The building also should stand minimum 4 meters away from the edge of your land. 

Step 3: Electrical connection in the sauna

If possible, a sauna should be have electrical connection. If your sauna will be heated with wood heater, a single phase connection will be sufficient. 

If you plan to use an electric heater, it is best to run a three phase connection to your sauna. A three phase connection will allow you to use high power heaters efficietly. The easiest way to distinguish between a single phase and three-phase is number of wires: single phase will have 2 wires, live and neutral, three phase will have 4 wires (3 phases + 1 neutral). When laying the electrical connection in the ground, you also have to choose the right wire thickness. Larger distance and higher power heaters require thicker cables. It is best to talk to a qualified electrician, because if we get it wrong we risk burning down the sauna or electrical shock.

Step 4: Connecting water mains

If your sauna will feature a shower ( internal or external), it is good idea to run a water connection at this stage. Make sure to run the connection below the frost depth. This will prevent your new line from freezing over in winter and thus destroying it. Frost depth varies by location, it ranges from 0 to 2.4m (0 to 8 feet).

Step 5: Sauna Foundation

Saun foundation can be done in coupe of ways. The most common type of foundation that suits most soil condition is concrete pier foundation. This type of foundation can be prefabricated, or poured on site. For our Sauna Tuula project, we went with prefabricated concrete piers from Betosystem. You can read more about the foundation in our article: Sauna Foundation.

Sauna foundation

Step 6: Sauna Timber Frame

Construction of sauna timber frame is definitely the most pleasent step. The outline of the sauna shows up in couple of days. The timber used should be dry, with moisture content no more than 18% to 20%. The best timber is and engineered timber, in Europe we use the term 'C24' to mark this type of timber. It means that the timber has been dried, and is of a decent quality. If we use sawn timber, we should plane it from every side. This will make it more flame resistand, better to work with and more resistant to rot. It is a good idea to treat the timber with an impregnating agent.

Sauna timber frame

Step 7: Sauna Walls

The Sauna walls should be insulated with minimum 100mm (6in) of glass fibre isolation. From the outside, we should install a roof membrane ( moisute permeable) and from the inside, we should use moisture resistant membrane. For the interior membrane there are excellent aluminum - paper pased ones. Then do not have any plastic that would melt in higher temperature, and additionally the aluminum layer reflects the heat back inside.

Step 8: Sauna Floor

Thesauna flor can be made out of timber floor planks, or can be poured with concrete and tiled. You can read more in our article.

Step 9: Sauna Exterior Elevation

 The exterior sauna elevation can be done in many ways, depending on what we like and what matches the local architecture. If our sauna is made with timber frame, the best option to go with is standing seam sheet metal of a ventiladet timber facade. With the timber clad facade you should remember about leaving ventilation at the top and bottom of the wall, so that air can pass easily.

Step 10: Sauna Interior 

 Inside of the sauna, the walls should be lined with Aluminum - paper based vapour barrier. On top of the vapour barrier, you should place 10mm spacer made from timber. For this you can use a thin and long plank nailed to the framing. The spacer will allow the interor timber to 'breathe' from both sides. We then nailed the timber tongue and grove planks to the spacers. Try and choose planks that do not have much resin in them. Resin when heated becomes liquid. You definitely do not want it to drip on you, when you finish building your sauna.

Step 11: Sauna Benches

Sauna beches should be made from light timber, that is free from resin and that does not heat up that quickly. Most often, the sauna beches are made with Abachi or Alder. The nails used to make the benches should be nailed in from behind, so that they do not go through the planks. Remember, anything metal in the sauna heats up a lot! To keep the sauna benches clean, always use towels when sitting or laying on the benches. 

Sauna benches
Example of sauna benches design

Step 12: Sauna Ventilation

Proper Sauna Ventilation is crucial to a good sauna experience. There are many myths around sauna ventilation. The ventilation in the sauna should be designed taking into account the volume of the sauna and it's shape as well as type of the stove. 

Step 13: Sauna heater installation

The sauna heaters start from around $300. If you have connected a three phase power connection, tha's great, you will have plenty of heaters to chose from. Remember to add additional framing in the wall where the heater will be hung. If you decide to go with wood heater, remember about preperly routing the chimney. It is very easy to casue a fire if the chimney is placed close to any timber elements of the sauna. 

Step 14: Sauna door installation

The most popular sauna doors are made with temperad glass, 8mm in thickness. Prices start from around $500. The doors can be 60cm (2 feet) wide. If you are building a public sauna, go with 80 - 90 cm (3 feet) width.

Step 15: Sauna Accessories

Before your first sauna session, have a look for a timber bucket (cedar is great for this) and a timber ladle fro pouring water on the rocks. YOu can also get a thermometer and a sauna hygrometer.

If you need even more information about bulding a sauna, check out our garden sauna plans. We have descibed everything in a great detail with construction plans and bills of materials.

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